Digital Analyzer Solutions

Digital Analyzer Solutions

Digital analyzer solutions combine specialized software, connectivity, and analytics to turn raw measurement signals from gas and optical analyzers into compliant, decision-ready information. Rather than replacing field instruments, these solutions sit above the measurement layer to standardize acquisition, evaluation, storage, visualization, and secure transfer of analyzer data across a site or enterprise.

Core functions typically include emissions data management (DAHS capabilities), calculation of regulatory and operational metrics, and consolidation of data from multiple analyzers and sampling systems. Configurable calculations - such as short-interval values, rolling and fixed averages, counters, and mass-emissions computations - support consistent reporting and audit-ready traceability without manual spreadsheet workflows. Data-quality handling, limit value logic, and automated report generation further reduce administrative load.

Operational benefits come from increased transparency and faster response options. Real-time dashboards, event lists, and automated notifications highlight limit excursions, analyzer drift, and status changes before they become reportable events or unplanned downtime. When historical and live data are evaluated together, diagnostics, statistics, and prognoses support trend forecasting and predictive or needs-based maintenance, improving availability while controlling lifecycle cost.

Integration is flexible by design: analyzer and system data can be connected directly or through analog data acquisition units, then exported to third‑party historians, SCADA, or distributed control systems via standard interfaces or APIs. Common features such as CSV export, web-based visualization, and role-based access help align with plant IT requirements. Deployment models range from on‑premise industrial PCs to hosted SaaS components, enabling the right balance of cybersecurity, scalability, and long-term serviceability.

Typical applications include continuous emissions reporting and documentation, centralized management of multi-analyzer installations, performance monitoring of CEMS/PGA assets, and digital support packages for specialized sectors such as maritime emissions compliance, scrubber monitoring, and greenhouse-gas tracking based on calculated mass flow rates.

At Eastern Controls, We are proud to be the exclusive authorized sales and service representative for Endress+Hauser.